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The research program, which started in 2019, supports CCDC AvMC’s objectives to reduce weight and cost of advanced missile systems while increasing performance. The additional $13.5 million award will allow NIAR to continue to collaborate with CCDC AvMC to expand material testing, characterization and qualification capabilities.
Throughout the first year of the program, researchers identified technology gaps – such as cost, understanding of processing techniques, and lack of data – that limit the use of high-temperature materials, and developed a plan to address them.
Similar to the first phase of the program, NIAR will continue to work on various high-temperature-capable material systems with national industry experts, including Spirit AeroSystems and Fiber Materials Inc. (FMI), a Spirit AeroSystems company. Through this partnership, NIAR and Spirit will develop manufacturing processes and material characterization for advanced composites for future thermal protection systems.
“With 50 years of flight-proven materials, Fiber Materials, Inc., now a Spirit AeroSystems company, is a proven industry leader in materials for extreme flight conditions,” said Duane Hawkins, senior vice president; president, Defense, Spirit AeroSystems. “Spirit also brings distinctive materials and production capabilities that complement NIAR’s research and test expertise to support this high-priority national defense program.”
This research has potential to optimize fabrication processes that enable high rate affordable production of advanced composite components. Other areas of research under the program are focused on ceramic matrix composites and high-temperature polymer matrix composites.
“This program diversifies our portfolio for the Army and Department of Defense (DoD),” said John Tomblin, WSU vice president of Industry & Defense programs. “While part of our staff is focused on sustainability for the existing fleet of military vehicles such as the B-1B and Black Hawk, others are focused on emerging technologies and priorities, such as hypersonic warfighting capabilities.”
Delivering hypersonic weapons is one of the DoD’s highest technical research and engineering priorities.
U.S. Senator Jerry Moran has been an integral supporter and partner for increased visibility of WSU-NIAR’s capabilities with the DoD.
“The Army’s hypersonics program will greatly benefit from research done at the National Institute for Aviation Research,” said Sen. Jerry Moran (R-Kan.). “I am confident the strong relationship that has developed between the Army and Wichita State University will continue to provide value to this strategic program and many others, and I look forward to future opportunities that emerge from this collaboration.”
The program currently employs two dozen WSU students gaining applied learning experience through research and material testing. Last fall Peter Dinicola, sophomore in mechanical engineering, transitioned from serving in the Marine Corps Air Station Cherry Point to a full-time engineering student. Dinicola has contributed to the program through his research in hypersonic materials, including ceramic matrix composite fabrication and processing, powder-bed fusion additive manufacturing and design for manufacturability.
“Participating in the CCDC AvMC emerging materials program has provided me with the opportunity to not only work with a knowledgeable, supportive team, but also to learn and contribute to exciting high-temperature materials research,” said Dinicola.
The depth and breadth of research occurring at NIAR ensures engineering students are ready to tackle complex real-world engineering challenges before earning a diploma.
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About Wichita State University
Wichita State University serves as the Kansas urban-based research university, enrolling more than 15,000 students from every state in the U.S. and more than 100 countries. Wichita State and WSU Tech are recognized for being student centered and innovation driven.
Located in the largest city in the state with one of the highest concentrations in the United States of jobs involving science, technology, engineering and math (STEM), Wichita State University provides uniquely distinctive and innovative pathways of applied learning, applied research and career opportunities for all of our students.
The Innovation Campus, which is a physical extension of the Wichita State University main campus, is one of the nation’s largest and fastest-growing research/innovation parks, encompassing over 120 acres and is home to a number of global companies and organizations.
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About NIAR
NIAR provides research, testing, certification and training for aviation and manufacturing technologies. Established in 1985, NIAR has a $94 million annual budget; a staff of 650; and nearly one million square feet of laboratory and office space in four locations across the city of Wichita, the Air Capital of the World. NIAR laboratories include Additive Manufacturing, Advanced Coatings, Advanced Manufacturing, Aging Aircraft, Ballistics/Impact Dynamics, CAD/CAM, Composites/Advanced Materials, Crash Dynamics, Environmental/Electromagnetic Test, Full-scale Structural Test, Nondestructive Test, Reverse Engineering, Robotics/Automation, Virtual Engineering, eXtended Reality and the Walter H. Beech Wind Tunnel. www.niar.wichita.edu
About Spirit AeroSystems
Spirit AeroSystems designs and builds aerostructures for both commercial and defense customers. The company’s core products include fuselages, pylons, nacelles, wing assemblies, and high temperature components for the world’s premier aircraft, rockets, and missiles. Headquartered in Wichita, Kansas, with operations around the globe, Spirit’s U.S. locations include Kansas, Oklahoma, Maine, North Carolina, and Texas. More information is available at www.SpiritAero.com and www.FiberMaterialsInc.com.
About CCDC AvMC
U.S. Army Combat Capabilities Development Command Aviation & Missile Center provides increased responsiveness to the nation’s Warfighters through aviation and missile capabilities and life cycle engineering solutions.
